Additive Manufacturing

Additive Manufacturing / Powder Bed Fusion

EOS Quad L-PBF Machine

Model: EOS M 300-4
Manufacturer: EOS GmbH
* Photo courtesy of EOS

EOS Quad L-PBF Machine

Model: EOS M 300-4
Manufacturer: EOS GmbH

This new generation of quad-laser powder-bed fusion systems opens a new frontier for integration of automation, quality and productivity. With four Yb-fiber lasers with a maximum power of 400 W and a build envelop of 300 x 300 x 400 mm (11.8 x 11.8 x 15.8 in), this system enables the manufacture of high-quality complex parts from different materials. The system also comes with sophisticated melt pool monitoring and optical tomography modules.

Additive Manufacturing / Powder Bed Fusion

EOS L-PBF Machine

Model: EOS M 290
Manufacturer: EOS GmbH

EOS L-PBF Machine

Model: EOS M 290
Manufacturer: EOS GmbH

This laser powder-bed fusion system is equipped with an Ytterbium continuous fiber laser and a novel melt pool monitoring device. This metal laser additive manufacturing system allows the MSAM researchers/collaborators and the affiliated industrial partners to manufacture complex parts from a variety of metallic elements. A formalized partnership with EOS has been materialized to develop novel sub-modules for this system.

Additive Manufacturing / Powder Bed Fusion

AMCM L-PBF Machine (Customized for Cu Alloys)

Model: AMCM M 290 1KW
Manufacturer: AMCM
Additive Manufacturing / Powder Bed Fusion

Renishaw L-PBF Machine

Model: AM400
Manufacturer: Renishaw

Renishaw L-PBF Machine

Model: AM400
Manufacturer: Renishaw

This AM 400 laser powder-bed fusion system from Renishaw is one of the most advanced laser-based AM systems that is equipped with a pulsed Ytterbium laser, a larger SafeChange filter, improved optical control software, revised gas flow, and window protection system. This system is used for printing a variety of metallic elements. Through partnerships with industry and Renishaw, novel materials are deployed to this system by the MSAM researchers/collaborators.

Additive Manufacturing / Powder Bed Fusion

Colibrium Additive EB-PBF Machine

Model: ARCAM A2X
Manufacturer: ARCAM AB - GE Additive

Colibrium Additive EB-PBF Machine

Model: ARCAM A2X
Manufacturer: ARCAM AB - GE Additive

Arcam A2X system generates the energy needed for melting a wide variety of metal powders such as titanium alloys utilizing a high power electron beam. The build chamber of the Arcam A2X is specifically designed to withstand extremely high process temperatures, up to 1100 °C. Manufacturing at high temperature and in vacuum offered by this system results in final parts with lower residual stress and enhanced mechanical properties compared to cast counterparts. This system has a build envelope of 200 x 200 x 380 mm.

Additive Manufacturing / Directed Energy Deposition

Optomec Hybrid AM Machine

Model: LENS 860
Manufacturer: Optomec

Optomec Hybrid AM Machine

Model: LENS 860
Manufacturer: Optomec

LENS 860 Machine Tool Systems offer larger build volumes and higher power capabilities for additive and hybrid manufacturing metal processing. Built on a high-performance vertical machining centre, LENS 860 systems are ideal for building, repairing or coating medium to large sized parts with superior metal quality.

Additive Manufacturing / Directed Energy Deposition

Bespoke L-DED Machine

Model: N/A
Manufacturer: In-house developed

Bespoke L-DED Machine

Model: N/A
Manufacturer: In-house developed

This system that is located at Promation, Oakville, has been developed in collaboration with this company. This sophisticated system includes a hybrid dual robotic option that is equipped with high tech in-situ monitoring devices. Many aspects of the system are confidential. Those who are interested in the setup are welcome to contact MSAM or Promation.

Additive Manufacturing / Directed Energy Deposition

DM3D L-DED Machine

Model: DMD-IC106
Manufacturer: DM3D Technology

DM3D L-DED Machine

Model: DMD-IC106
Manufacturer: DM3D Technology

A customized robotic disk-laser powder-fed system with environmentally controlled chamber and a 2 kW disk laser from DM3D. The working envelope is 35 x 35 x 35 cm.

Binder Jetting

Nanogrande BJT Machine

Model: MPL-200
Manufacturer: Nanogrande
* Photo courtesy of Nanogrande
Additive Manufacturing / Binder Jetting

ExOne BJT Machine

Model: M-FLEX
Manufacturer: ExOne

ExOne BJT Machine

Model: M-FLEX
Manufacturer: ExOne

The ExOne Powder Bed Binder Jetting process creates functional parts with superior wear characteristics, fast print speeds, no support structures and enables machine customization for material requirements. Stainless steel, bronze, tungsten, silica, ceramic, and glass powders can be printed with M-Flex.

Additive Manufacturing / Binder Jetting

Bespoke BJT Machine

Model: N/A
Manufacturer: In-house developed

Bespoke BJT Machine

Model: N/A
Manufacturer: In-house developed

This is a custom workstation that was developed in-house to enable the fabrication of structures with heterogeneous porosity (varying density). The system is able to print in powder base layers similar to regular binder jetting systems but also allow you to inject liquid into the same build.

Additive Manufacturing / Binder Jetting

Bespoke Desktop BJT Machine

Model: N/A
Manufacturer: In-house developed

Bespoke Desktop BJT Machine

Model: N/A
Manufacturer: In-house developed

This custom desktop machine allows you to spread thin layers of titanium and other powders and selectively jets a binder from an inkjet print head to solidify the core powder. Printing parameters can be adjusted on a per-layer basis giving complete control over the build process. This is the perfect build platform for creating medical, dental and other high-value components such as jewelry.

Additive Manufacturing / Binder Jetting

3D Systems BJT Machine (Legacy)

Model: Z310
Manufacturer: 3D Systems

3D Systems BJT Machine (Legacy)

Model: Z310
Manufacturer: 3D Systems

This powder bed binder jetting system (Z510/310 machines) allows you to spread thin layers over the build platform and then selectively jet a binder from inkjet print heads over the core layer which causes the core to solidify. The build platform lowers with each subsequent layer resulting in a full three-dimensional model. Once complete the part undergoes a post-processing step to improve its material properties. The MSAM researchers/collaborators and the affiliated industrial partners use this system for the development of innovative implants from biodegradable and biocompatible materials.

Additive Manufacturing / Material Jetting

Stratasys MJT Machine (PolyJet)

Model: J750
Manufacturer: Stratasys

Stratasys MJT Machine (PolyJet)

Model: J750
Manufacturer: Stratasys

This Stratasys J750 multi-color, multi-material system is a polyjet 3D printing system that can create parts in 14-micron layer resolution. This machine allows for mixing of materials up to six materials at once. The MSAM researchers/collaborators and the affiliated industrial partners are using this system to 3D print innovative parts with any combination of rigid, flexible, transparent or opaque materials and adjust color at the same time. The J750 has the capability to produce over 360,000 colors while creating photorealistic models with varying durometers.

Additive Manufacturing / Material Jetting

Optomec MJT Machine (Aerosol)

Model: M3D
Manufacturer: Optomec

Optomec MJT Machine (Aerosol)

Model: M3D
Manufacturer: Optomec

The Optomec system allows the user to use microscale laser-assisted manufacturing process (aerosol jet printing) to create high resolution 3D/conformal interconnects with feature sizes less than 10 micron in width and 1 micron in thickness for a variety of electronic and sensor-on-chip devices to facilitate their miniaturization. The technology can also be used for non-planar antenna as well.

Additive Manufacturing / Material Jetting

Bespoke MJT Machine (Customized for High Viscosity Inks)

Model: N/A
Manufacturer: In-house developed/Nordson

Bespoke MJT Machine (Customized for High Viscosity Inks)

Model: N/A
Manufacturer: In-house developed/Nordson

This in-house developed 3D printer has been primarily designed to fabricate parts made of high viscosity liquids (up to 1,000,000 cPs) such as medical-grade silicones, highly filled composite polymers, and ceramic slurries. The system includes three microfluidic printheads (PicoPulse, Nordson EFD) that jet fine droplets of viscous inks at a high rate with the required energy for droplet formation exerted by a combination of pneumatic back pressure and piezoelectric force. With two additional pneumatic extrusion nozzles, various nozzles for low, medium, and high viscosity inks, and an OmniCure S2000 UV lamp integrated into the system, this 3D Printer provides a versatile platform for material jetting R&D.

Additive Manufacturing / Material Jetting

FUJIFILM MJT Machine

Model: Dimatix Materials Printer DMP-2850
Manufacturer: FUJIFILM
* Photo courtesy of FUJIFILM
Additive Manufacturing / Material Extrusion

Nordson MEX Machine

Model: Ultimus V/Valvemate 9000
Manufacturer: Nordson EFD
* Photo courtesy of Nordson EFD

Nordson MEX Machine

Model: Ultimus V/Valvemate 9000
Manufacturer: Nordson EFD

Ultimus V is a precision valve controller attached to a pneumatic dispensing system (Optimeter, Nordson EFD) which can extrude fluids with a variety of rheological properties from low viscous liquids such as water to polymers with high molecular chains infused with fibers or particles. The system can be programmed to automatically adjust the air pressure as the viscosity of the ink changes over the time to provide a consistent flow. Valvemate 9000 has a similar mechanism with the addition of dual valve control programming. Two Nordson dispensing systems are available for Valvemate 9000: Optimeter, xQR41. These two controllers can be used either as standalone systems for manual dispensing or integrated to gantry systems available in MSAM lab for 3D printing of electronics, biomedical parts, etc.

Additive Manufacturing / Material Extrusion

Xerion FDM Machine

Model: Fusion Factory
Manufacturer: Xerion Berlin Laboratories GmbH
* Photo courtesy of Xerion

Xerion FDM Machine

Model: Fusion Factory
Manufacturer: Xerion Berlin Laboratories GmbH

An industrial solution for powder infused filament additive manufacturing production. Powders can range from ceramics to metals. The system enables manufacturing of complex-shaped components, followed by polymer de-binding (aftreburner) and sintering (vacuum, inert, reducing, H2) up to 1450 °C. The recommended part dimensions are up to 15 x 15 x 15 cm.

Additive Manufacturing / Material Extrusion

Stratasys FDM Machine

Model: F370
Manufacturer: Stratasys

Stratasys FDM Machine

Model: F370
Manufacturer: Stratasys

The Stratasys F370 lets you print everything from fast, low-cost concept models to durable assemblies and gives the option of up to three different materials, along with an easy-to-remove soluble support material. The system offers the ability to fabricate complex parts and assemblies with no compromise on accuracy, detail and repeatability.

Additive Manufacturing / Material Extrusion

Markforged FDM Machine

Model: Onyx One
Manufacturer: Markforged
* Photo courtesy of Markforged

Markforged FDM Machine

Model: Onyx One
Manufacturer: Markforged

The Onyx One is an advanced FFF desktop 3D printer that fabricates parts from a micro carbon fiber filled nylon filament.

Additive Manufacturing / Material Extrusion

Prusa3D FDM Machine

Model: CR-10 Max
Manufacturer: CREALITY
* Photo courtesy of CREALITY
Additive Manufacturing / Material Extrusion

MakerBot FDM Machine

Model: REPLICATOR+
Manufacturer: MakerBot

MakerBot FDM Machine

Model: REPLICATOR+
Manufacturer: MakerBot

A material extrusion printer ideal for rapid prototyping and visualization. Allows for PLA printing with a variety of colors and also suitable for simple fixtures.

Additive Manufacturing / Material Extrusion

Prusa3D FDM Machine

Model: PRUSA I3 MK3S
Manufacturer: Prusa 3D

Prusa3D FDM Machine

Model: PRUSA I3 MK3S
Manufacturer: Prusa 3D

Prusa I3 MK3S is capable of printing 5 materials simultaneously, which allows for detailed visuals or performance tuning depending on the application. With easily interchangeable components and controllable parameters, the Prusa I3 MK3S is also very flexible, which allows for a variety of new research materials to be investigated for different R&D applications.

Additive Manufacturing / Vat Photopolymerization

formlabs SLA Machine

Model: Freeform 1+
Manufacturer: formlabs
* Photo courtesy of formlabs
Additive Manufacturing / Vat Photopolymerization

Phrozen SLA Machine

Model: Sonic Mighty 8K
Manufacturer: Phrozen Technology
* Photo courtesy of Phrozen Technology