Career History at MSAM

• Ph.D. (2017-2021)
• PDF (2021-2022)
• RA (2022-2023)
• View thesis

Research Output

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Scholarly Collaboration Network

Publications

1. Article

   Mechanistic process–microstructure–cracking correlations in laser powder bed fusion of the Ni-based superalloy IN738

   H. Aghajani, M. Mosayebi, B. Pourbahari, S. Maleksaeedi, P. Alimehr, R. Esmaeilizadeh, M. Hasanabadi, N. Bassim, E. Toyserkani

   Materials and Design, February 2026

   Cited 6 times
2. Article

   Insights into microstructural evolution in functionally graded additive manufacturing of IN625–CuCrZr alloys: A CALPHAD-based thermodynamic analysis and experimental study on the role of metastable miscibility gap

   A. Zardoshtian, A. Rezaei, R. Esmaeilizadeh, J. Preis, T. Minasyan, M.K. Keshavarz, S. Pasebani, H. Jahed, E. Toyserkani

   Journal of Materials Research and Technology, November - December 2025

   Cited 11 times
3. Article

   Microstructure and mechanical response of as-built and solution-annealed LPBF Hastelloy X under high-temperature fatigue loading

   X. Li, R. Esmaeilizadeh, E. Hosseini

   Additive Manufacturing Letters, July 2024

   Cited 65 times
4. Article

   Defect detection in additively manufactured AlSi10Mg and Ti6Al4V samples using laser ultrasonics and phase shift migration

   A. Martinez-Marchese, R. Esmaeilizadeh, E. Toyserkani

   Ultrasonics, May 2024

   Cited 19 times
5. Article

   Investigating the deformation and microstructural evolution of laser powder-bed fusion of Hastelloy X during high temperature fatigue loading

   R. Esmaeilizadeh, X. Li, M. Kuhlow, S. Holdsworth, A. Keshavarzkermani, H. Jahed, E. Toyserkani, E. Hosseini

   Additive Manufacturing Letters, April 2024

   Cited 8 times
6. Article

   On the Processability and Microstructural Evolution of CuCrZr in Multilayer Laser-Directed Energy Deposition Additive Manufacturing via Statistical and Experimental Methods

   A. Zardoshtian, R. Esmaeilizadeh, M. Ansari, M.K. Keshavarz, H. Jahed, E. Toyserkani

   Journal of Manufacturing and Materials Processing, August 2023

   Cited 12 times
7. Review

   A state-of-the-art review on fatigue performance of powder bed fusion-built alloy 718

   E. Sadeghi, P. Karimi, R. Esmaeilizadeh, F. Berto, S. Shao, J. Moverare, E. Toyserkani, N. Shamsaei

   Progress in Materials Science, March 2023

   Cited 88 times
8. Article

   Effects of temperature and strain rate on tensile properties and dynamic strain aging behaviour of LPBF Hastelloy X

   X. Li, R. Esmaeilizadeh, H. Jahed, E. Toysarkani, M.S. Pham, S.R. Holdsworth, E. Hosseini

   Additive Manufacturing Letters, February 2023

   Cited 31 times
9. Review

   Additively manufactured metallic biomaterials

   E. Davoodi, H. Montazerian, A.S. Mirhakimi, M. Zhianmanesh, O. Ibhadode, S.I. Shahabad, R. Esmaeilizadeh, E. Sarikhani, S. Toorandaz, S.A. Sarabi, R. Nasiri, Y. Zhu, J. Kadkhodapour, B. Li, A. Khademhosseini, E. Toyserkani

   Bioactive Materials, September 2022

   Cited 274 times
10. Article

    Analytical modeling of multi-track powder-fed laser directed energy deposition: On the relationships among process, deposition dimensions, and solidification microstructure in additively manufactured near-β titanium alloy

    M. Ansari, A. Martinez-Marchese, M. Khamooshi, A. Keshavarzkermani, R. Esmaeilizadeh, E. Toyserkani

    Journal of Materials Processing Technology, August 2022

    Cited 24 times
11. Article

    Fatigue Characterization and Modeling of Additively Manufactured Hastelloy-X Superalloy

    R. Esmaeilizadeh, A. Keshavarzkermani, S. Faghih, B. Behravesh, U. Ali, A. Bonakdar, H. Jahed, E. Toyserkani

    Journal of Materials Engineering and Performance, August 2022

    Cited 17 times
12. Article

    On the effect of thin-wall thickness on melt pool dimensions in laser powder-bed fusion of Hastelloy X: Numerical modeling and experimental validation

    S.I. Shahabad, U. Ali, Z. Zhang, A. Keshavarzkermani, R. Esmaeilizadeh, A. Bonakdar, E. Toyserkani

    Journal of Manufacturing Processes, March 2022

    Cited 51 times
13. Article

    Columnar-to-equiaxed grain transition in powder bed fusion via mimicking casting solidification and promoting in situ recrystallization

    P. Karimi, E. Sadeghi, J. Ålgårdh, A. Keshavarzkermani, R. Esmaeilizadeh, E. Toyserkani, J. Andersson

    Additive Manufacturing, October 2021

    Cited 87 times
14. Article

    Additively Manufactured Gradient Porous Ti-6Al-4V Hip Replacement Implants Embedded with Cell-Laden Gelatin Methacryloyl Hydrogels

    E. Davoodi, H. Montazerian, R. Esmaeilizadeh, A.C. Darabi, A. Rashidi, J. Kadkhodapour, H. Jahed, M. Hoorfar, A.S. Milani, P.S. Weiss, A. Khademhosseini, E. Toyserkani

    ACS Applied Materials and Interfaces, 19 May 2021

    Cited 100 times
15. Article

    Static recrystallization impact on grain structure and mechanical properties of heat-treated Hastelloy X produced via laser powder-bed fusion

    A. Keshavarzkermani, R. Esmaeilizadeh, P.D. Enrique, H. Asgari, N.Y. Zhou, A. Bonakdar, E. Toyserkani

    Materials Characterization, March 2021

    Cited 86 times
16. Article

    On the effect of laser powder-bed fusion process parameters on quasi-static and fatigue behaviour of Hastelloy X: A microstructure/defect interaction study

    R. Esmaeilizadeh, A. Keshavarzkermani, U. Ali, B. Behravesh, A. Bonakdar, H. Jahed, E. Toyserkani

    Additive Manufacturing, February 2021

    Cited 92 times
17. Conference Paper

    Influence of Pore Formation and Its Role on the Tensile Properties of 17-4 PH Stainless Steel Fabricated by Laser Powder Bed Fusion

    D. Sarker, U. Ali, F. Ahmed, R. Esmaeilizadeh, A. Keshavarzkermani, E. Marzbanrad, E. Toyserkani

    Minerals Metals and Materials Series, 2021

    Cited 6 times
18. Article

    Enhancing fatigue life of additive manufactured parts with electrospark deposition post-processing

    P.D. Enrique, A. Keshavarzkermani, R. Esmaeilizadeh, S. Peterkin, H. Jahed, E. Toyserkani, N.Y. Zhou

    Additive Manufacturing, December 2020

    Cited 48 times
19. Article

    Microstructure and oxidation behavior of NiCr-chromium carbides coating prepared by powder-fed laser cladding on titanium aluminide substrate

    S.E. Aghili, M. Shamanian, R. Amini Najafabadi, A. Keshavarzkermani, R. Esmaeilizadeh, U. Ali, E. Marzbanrad, E. Toyserkani

    Ceramics International, 1 February 2020

    Cited 48 times
20. Article

    Heat source model calibration for thermal analysis of laser powder-bed fusion

    S.I. Shahabad, Z. Zhang, A. Keshavarzkermani, U. Ali, Y. Mahmoodkhani, R. Esmaeilizadeh, A. Bonakdar, E. Toyserkani

    International Journal of Advanced Manufacturing Technology, 1 February 2020

    Cited 54 times
21. Article

    Customizing mechanical properties of additively manufactured Hastelloy X parts by adjusting laser scanning speed

    R. Esmaeilizadeh, A. Keshavarzkermani, U. Ali, Y. Mahmoodkhani, B. Behravesh, H. Jahed, A. Bonakdar, E. Toyserkani

    Journal of Alloys and Compounds, 5 January 2020

    Cited 106 times
22. Article

    Controlling mechanical properties of additively manufactured hastelloy X by altering solidification pattern during laser powder-bed fusion

    A. Keshavarzkermani, R. Esmaeilizadeh, U. Ali, P.D. Enrique, Y. Mahmoodkhani, N.Y. Zhou, A. Bonakdar, E. Toyserkani

    Materials Science and Engineering A, 5 August 2019

    Cited 156 times
23. Article

    An investigation into the effect of process parameters on melt pool geometry, cell spacing, and grain refinement during laser powder bed fusion

    A. Keshavarzkermani, E. Marzbanrad, R. Esmaeilizadeh, Y. Mahmoodkhani, U. Ali, P.D. Enrique, N.Y. Zhou, A. Bonakdar, E. Toyserkani

    Optics and Laser Technology, August 2019

    Cited 174 times
24. Article

    On the measurement of effective powder layer thickness in laser powder-bed fusion additive manufacturing of metals

    Y. Mahmoodkhani, U. Ali, S. Imani Shahabad, A. Rani Kasinathan, R. Esmaeilizadeh, A. Keshavarzkermani, E. Marzbanrad, E. Toyserkani

    Progress in Additive Manufacturing, 1 June 2019

    Cited 73 times
25. Article

    Identification and characterization of spatter particles and their effect on surface roughness, density and mechanical response of 17-4 PH stainless steel laser powder-bed fusion parts

    U. Ali, R. Esmaeilizadeh, F. Ahmed, D. Sarker, W. Muhammad, A. Keshavarzkermani, Y. Mahmoodkhani, E. Marzbanrad, E. Toyserkani

    Materials Science and Engineering A, 22 May 2019

    Cited 140 times
26. Article

    On the effect of spatter particles distribution on the quality of Hastelloy X parts made by laser powder-bed fusion additive manufacturing

    R. Esmaeilizadeh, U. Ali, A. Keshavarzkermani, Y. Mahmoodkhani, E. Marzbanrad, E. Toyserkani

    Journal of Manufacturing Processes, January 2019

    Cited 135 times
27. Article

    On the measurement of relative powder-bed compaction density in powder-bed additive manufacturing processes

    U. Ali, Y. Mahmoodkhani, S. Imani Shahabad, R. Esmaeilizadeh, F. Liravi, E. Sheydaeian, K.Y. Huang, E. Marzbanrad, M. Vlasea, E. Toyserkani

    Materials and Design, 5 October 2018

    Cited 114 times
28. Article

    Simulated and experimental investigation of stretch sheet forming of commercial AA1200 aluminum alloy

    R. Esmaeilizadeh, K. Khalili, B. Mohammadsadeghi, H. Arabi

    Transactions of Nonferrous Metals Society of China English Edition, February 2014

    Cited 16 times